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High-speed cutting of deep holes and rough machining of difficult-to-cut
materials (titanium, Inconel, etc.)
High-speed cutting of difficult-to-cut materials such as high alloy steel, low carbon steel, and titanium.
We have achieved this by incorporating and ultra-high pressure coolant unit into the NC lathe, enhancing the processing efficiency of hard-to-cut materials.
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Work highly effectively on
Stainless steel, alloy steel for machine structural use, high alloy steel such as Inconel Hastelloy, titanium, pure iron / low carbon steel
Work effectively with
Deep hole machining / roughing
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Efforts for difficult-to-cut materials
Titanium, high alloys, and low carbon steels
have problems with poor machinability and productivity , but we are actively working to
overcome the problems of difficult-to-cut materials
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Increased productivity
We are working to reduce manufacturing costs
by significantly shortening machining time, improving tool life, and overcoming the challenges of chip disposal.
Equipment:
(U-HIPRECO110-20)
Maximum pressure: 20MPa
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Improved accuracy
Suppressing the temperature rise of cutting tools and machining materials with ultra-high pressure coolant leads to lessening the
damage and wear of the cutting edge, realizing the durability of the tool as well as the quality and accuracy of the machining.
In deep hole machining, straightness and concentricity can be achieved by one-pass machining.
MOVIE
Coolant discharge at maximum 20MPa
The materials on which the coolant can effectively work are
- Stainless steel in general
- SUS303, 304, 316, 316L, 403, 403H, 420J2, 420J2H, 431, 431H, 630, etc.
- Alloy steel for machine structure
- SCM / SNCM / SNC / SCr / SACM etc.
- High alloy
- Incoalloy Inconel Hastelloy
- Titanium
- Pure titanium, titanium alloy
- Low arbon steel
- S10C, pure iron, etc.
The methods with which the coolant can effectively work are
- Deep hole processing
- Hole diameter: φ5 to φ10 Depth: 200 mm to 300 mm (one-pass processing)
- Roughing
-
For outer diameter φ300 ... Length 300 mm
For outer diameter φ400 ... Length 100 mm
You can count on us for the procurement of Inconel and titanium alloy.
Hanshin Metalics serves as a trading company specializing in special steel to cater to wide-ranging clientele
including machinery, construction, shipbuilding, nuclear power generation, aviation, and space industry.
We can source our materials based with high quality assurance, quick delivery, and cost reduction proposals
as a one-stop shop that can carry out procurement, inventory, cutting, heat treatment, and machining of special steel.
Please feel free to inquire us about anything.